Sunday, March 31, 2013

SolidWorks Linear Pattern Feature with Vary Sketch Option

New for 2013 was an option for Linear and Circular Pattern
features that allow you to vary instances of your pattern with settings such as
dimension variances and spacing variances. 
But did you know that for many years now we have also had an option to
Vary the Sketch of the feature itself? 
In the Linear Pattern command found in part modeling, you have an option
to Vary Sketch when selecting a sketch dimension to follow for a
direction.  In the example below, I am
going to show you how to use this option by creating a ring of concentric,
equally spaced extruded rings as asked for by a recent student in one of our
CATI training classes.


Step 1, I made a circular boss extrude as feature #1 and
then created a new sketch on that top face and created a circle.  In this circle I used some different
dimension/relation techniques to use these as controlling items for the linear
pattern.  Notice the Sketch point with a
coincident relation to the outer edge of the circle, and the vertical relation to the origin of the center of
the circle.  Lastly, place the linear
dimension to use for controlling the size of the circle, as well as to control
the direction for the pattern soon to come.



Image01


Step 2, extrude this using a thin feature to control the wall
thickness.



Image02


Step 3, create a linear pattern of this thin extrude and use
the linear dimension as the direction 1 entity rather than a typical linear
edge.  Select the feature to pattern if
this wasn’t already selected and enable the Vary Sketch option.  Finally enter your dimension clearance between
rings and number of repeats.



Image03


And that completes the steps for this type of feature
pattern! 



Image04


Try it out yourself and see
what you can create with this old fashioned tried and true method.  Enjoy!


Brian Reel

Field Technical Services Manager

Computer Aided Technology, Inc.



Thursday, March 28, 2013

Free SolidWorks from Performance Constraints (FSWPC-13-#4)

(Hardware Testing - Number of Cores for Simulation and PhotoView360)


For our Simulation and PhotoView360 testing we moved to a different machine that was lent to us by BOXX. The machine is the BOXX RenderPro and was supplied with the following configuration;



  • Dual XEON E5-2690 2.9GHz 20MB cache (8 cores each)

  • 32GB RAM DDR3

  • 750GB 7,200rpm SATA

  • NVIDIA Quadro 600


For this testing we moved to XEON processors because it is Intel's only processor to support multiple processors in a single workstation. The XEON also supports greater system memory bandwidth and has a larger memory capacity which is required to support 16 cores and larger datasets. Lastly it has registered ECC memory support that is also preferable for larger memory configurations and data sets.


For our SolidWorks Simulation testing we looked at several different items for both Flow and Static Simulation. The first item examined was Hyper-Threading and from the charts below you can see that while it helped with performance on 1 or 2 cores we saw no improvement in our different test running from 4 up to 16. On average our tests ran 1% slower with hyper-threading turned on.





Knowing that Hyper-Threading did little for our performance we can then look at our Flow and Static tests without hyper-threading.


What we found for Flow Simulation is:



  • 4 – 6 cores 17% faster


  • 4 – 8 cores 20% faster

  • 4 – 16 cores 29% faster




What we found for Static Simulation is:



  • 4 – 6 cores 7.7% faster


  • 4 – 8 cores 12% faster

  • 4 – 16 cores 16% faster




If you are Photo Rendering, multiple cores are essential and the more cores the better. We found that Hyper-Threading helped as much as 16.8% on our dataset. This graph illustrates very well the impact that additional cores can have on a render job. The most dramatic increase in performance is between one and four cores when the curve seems to "flatten out".




This can be a little misleading because the dramatic 74% improvement between four and sixteen cores is overshadowed in this graph.




Viewing the result between 4 and 16 cores only gives a more accurate visual of what can be expected when adding a second processor and significantly increasing the capabilities of a workstation.




Please check back to the CATI blog as we will continue posting our series of articles that goes further into the details of each of our tests. All of these articles will be stored in the category of Free SolidWorks from Performance Constraints and links to each with their release date are listed below:



Thanks,


Josh Altergott, CATI Support Manager


Adrian Fanjoy, CATI Technical Services Director


 


 



Tuesday, March 26, 2013

Layout Sketches in a SolidWorks Drawing

Layout sketches in an assembly can be a very effective and
sometimes even necessary design technique. 
It all depends on the application and of course the preferences comforts
of the user as far as skill and technique are concerned.  One common obstacle with using assembly
layouts is the apparent inability to use the assembly in a drawing.  This is in fact just a myth; you can easily
create drawings of layout assemblies and here is how;



1. Begin with a regular layout and create a drawing
from it the regular way



Assemly layout


2. Insert
a front view of the assembly onto the drawing sheet



Front view


And that’s it! That’s all you have to do to achieve
this:



Layout drawing


Brian Adika,
Applications Engineer, CATI



Free SolidWorks from Performance Constraints (FSWPC-13-#3)

(Hardware Testing - Number of Cores)


The number of cores that a workstation has is critical for use of SolidWorks -- but only to a point. Since SolidWorks can only take advantage of 2 cores itself, the numbers of cores needed is determined by how many other activities the workstation is going to need to perform while SolidWorks is operating.




The graph above reveals that when SolidWorks is the only application running on a workstation, anything more than four cores is simply overkill. We recommend that before purchasing a new machine you evaluate your daily use to make sure you are getting all that you need from a single multi core processor. If you are utilizing the workstation for SolidWorks Simulation Products, Photoview360 or other applications that can take advantage of multiple cores, then it may be worth the investment in a second processor to gain the additional cores.




You can, by looking at our deltas, see that going from 2 cores to 4 cores was an overall cost difference of less than $750 but gained us an almost 65% total improvement. If we look at the deltas going from 4 cores to 6 cores the overall cost difference was just over $1700 but the total performance gain was only .5% improvement.


Please check back to the CATI blog as we will continue posting our series of articles that goes further into the details of each of our tests. All of these articles will be stored in the category of Free SolidWorks from Performance Constraints and links to each with their release date are listed below:



Thanks,


Josh Altergott, CATI Support Manager


Adrian Fanjoy, CATI Technical Services Director


 


 



Monday, March 25, 2013

How to set your Solidworks Spin Box Increments on the fly...

A nice little 3 minute video on a rarely used feature that can help position sketch geometry faster.


 


 


Thanks,


Todd Werginz 


Computer Aided Technology, Inc.


Stratasys Fortus 400mc FDM 3D Printer/Production System Up and Running in Our Buffalo Grove, IL Headquarters

With work almost complete on our new 3D Production Lab in our Buffalo Grove Headquarters, we couldn't resist firing up our new Fortus 400mc for its very first build.  You can see in the video that we are printing on multiple areas of the build tray, each creating a different part.  The larger part I am focusing on in the video will be a working assembly of the "Brain Gear".  The parts are being built with Stratasys ABS-M30 Material with Soluble Support Material.  



 


Jim TeDesco
Marketing Manager
Computer Aided Technology, Inc. 



Friday, March 22, 2013

How-to: SolidWorks New User Settings

By: Jim Krivoshein


Goal:


List settings that should be changed or confirmed to assist new users to SolidWorks.


Document what I usually have students change during my classes to make our class go smoother and the learning easier. Provide a reference for my students should they wish to change their machines back at work or home to be like the one they used in class.


 


Background:


When teaching SolidWorks to new users it's been easier to change a few things to streamline the learning process. SolidWorks has a lot of customization capability and most users customize the interface to their liking. The following is the items I've found helpful in SolidWorks Essentials classes I've taught to both teach how to use as well as to customize SolidWorks and it's helped the learning process also.


 


Setup:


Assuming you've just installed SolidWorks (2013) without any previous installations of SolidWorks and using the out-of-the-box settings. Also, the Copy Settings Wizard hasn't been used to restore/set any options. For this blog I've reset my registry, allowing SolidWorks to recreate those out-of-the-box settings.


Click here for the PDF version.----> Download New-User-Settings


Note: Many savvy SolidWorks installers have a Copy Settings Wizard file they restore immediately after installing SolidWorks to get the "company standards" setup commonly and consistently and this should continue. The following changes and checks are supplemental with the "company standards" being most important. Few of these items are likely to contradict company standards in a significant way, except for number 10 Default Templates. Company templates should always be used for company work.



Thursday, March 21, 2013

Free SolidWorks from Performance Constraints (FSWPC-13-#2)

(Hardware Testing - RAM)


We are starting our articles with our hardware testing and we are going to look at hardware in terms of ROI. In our first article we laid out what our Typical machine looks like so for our hardware tests we are going to compare our Typical machine to a Practical and Optimal machine configurations. The Practical machine is what we feel is necessary to support our particular model set for a reasonable cost The Optimal machine configuration will allow us to see the benefits of running a extreme system.


When looking at performance one of the first areas we look to is RAM as it is one of the easiest and most cost effective area to target. Without enough RAM everything on your machine becomes slower because Windows now needs to resort to using your hard drive for simulating RAM (Paging or SWAP), overall stability can become an issue for SolidWorks and other programs running on your machine. To determine how much RAM is required for a workstation it is most important to know the requirements of your model and the modeling methods you are going to employ. There is potential to over buy, so it is also important to note that any amount of RAM over what is required will be unused.


The graph depicts that, for our environment and model, anything over 14GB of RAM is enough. Anything under 14GB forces the workstation to begin paging. The more the workstation pages the slower it runs.



FSWPC-Graph


The most important thing to remember is that it is cheaper to over buy RAM than have your designers and engineers waiting for a computer.


Because we cannot buy 14GB of RAM we chose to use 16GB for our Practical configuration plus, it is always good to give yourself a slight buffer.32GB of RAM did run slightly faster so that was used in our Optimal configuration.




You can by looking at our deltas see that going from 8GB to 16GB was a cost difference of less than $200 but gained us an almost 59% improvement. If we look at the deltas going from 16GB to 32GB the cost difference was just over $200 but the performance gain was only 1.5% improvement.


Please check back to the CATI blog as we will continue posting our series of articles that goes further into the details of each of our tests. All of these articles will be stored in the category of Free SolidWorks from Performance Constraints and links to each with their release date are listed below:



Thanks,


Josh Altergott, CATI Support Manager


Adrian Fanjoy, CATI Technical Services Director


 





Wednesday, March 20, 2013

Cold Beer, BBQ, and SolidWorks

Well, it has been a rather rough winter here in the midwest. I'm sure most of you out there would like to see winter go away peacefully.  Today, the first day of spring, we reached a high temperature of 22 degrees Fahrenheit.  If you are like me, you are ready for a break in the cold and a chance to fire up the Weber Grill for a good old fashion BBQ. What does this have to do with SolidWorks you ask? 


Understanding
the effect of dynamic factors like temperature, heat sources and air flow is
critical to your product design. Watch
as we apply SolidWorks Simulation to a very real-world problem: how long will
your brew stay cold at an afternoon barbeque and in the process uncover a
potential design problem.  


 



Jim TeDesco
Marketing Manager
Computer Aided Technology, Inc. 



Tuesday, March 19, 2013

What's Wrong?

Any SolidWorks user will tell you that they have found or created errors in a part file. What they may not know is the best way to go about fixing them. There are two errors possible in SolidWorks, an error that can not create geometry and one that can. I will briefly go over them and give tips on how to correct them.


Error


An Error is an issue that was not able to create geometry. This could be related to a dimension value in the feature or a problem with the sketch.



Warning


A Warning was able to create geometry but there is a problem with a dangling dimension or relation.


If you see one of these symbols next to your feature or sketch, right click on it and select What's Wrong. A dialogue box will appear and tell you where the error has occurred and what is wrong.



Whats wrong


In this example the sketch is wrongly sharing multiple end points. In SolidWorks to create most features that use a sketch you can not have more than two lines meet at one point. To help find the location where this occurs from the menu pull down go to Tools -> Sketch Tools -> Check Sketch for Feature. This will magnify the location of the error.



Check sketch for feature


In my second example I will show the Warning What's Wrong.



Warning dialoge


Here the sketch has a dangling dimension. I was also given suggestions on how to correct the problem. When I edit the sketch I can immediately see which is the offending dimension because the color is wrong. 



Dangling dim


To correct the dimension I will click on it and find a red box. This red box shows me where my relation used to be attached. I can drag the red box to a new sketch entity or model edge and correct the bad dimension.


Thanks,


Jordan Nardick, CSWE
Applications Engineer
Computer Aided Technology, INC.



Why Automate Your Designs?

There are several good reasons why companies want to
automate what they do:



  • Reduce the cost of custom
    designs

  • Respond quickly to sales
    enquiries

  • Enhance product quality

  • Reduce repetitive tasks


DriveWorks can be set up to automate your repetitive design tasks and automatically generate your parts, assemblies and drawings.


 The Benefits of DriveWorks



  • DriveWorks lets you capture and
    re-use knowledge and rules to specify, design and engineer to order

  • It allows you to respond
    quickly to sales enquiries

  • DriveWorks can capture and
    protect individual's knowledge

  • It reduces cost of custom
    design repetitive tasks

  • DriveWorks can enhance the
    product quality/audit trail by elminating human error

  • It bridges the gap between the
    engineering and sales departments

  • DriveWorks offers a scalable
    solution all the way to 3D configuration on the web!


Learn More about DriveWorks on the Computer Aided Technology, Inc. website.

Free SolidWorks from Performance Constraints (FSWPC-13-#1)

For the 4th year in a row Adrian Fanjoy and I have done one of our favorite SolidWorks World presentations, "Allowing SolidWorks to Perform".  The presentation was well received and we thought it would be a good idea to share the information with more than just the SolidWorks World attendees.


We will be publishing our presentation thru a series of blog articles so check back to the blog often to see what we have added to the series. We have also included a set of links at the bottom of this article that will take you to all past and future articles.


To get the series started we are starting with Who, What, When, Where, Why and How of putting together this information.


Introduction


From the standpoint of performance in a SolidWorks modeling environment; large assembly modeling is the most strenuous endeavor. As users of any CAD software can understand large assemblies can easily take a workstation to the limits of its capability. In working with several customers and from our past testing Adrian and I have determined many different means of improving performance for SolidWorks. This year we structured our testing a little differently so we could quantify the improvement and determine what improvement is worth the investment.


Our testing was different this year in that we were given a large assembly from Racine Railroad that we are now able to show. We also moved away from our benchmark macro to a custom built API that runs the model through many aspects of SolidWorks measuring our performance in a manner that has never before been done. In our tests we isolate individual changes in our hardware and modeling environment and measure the time difference of running the API against a Typical, Practical, and Optimal system. This allowed us to measure the effect of a single change and then compare that to other changes to determine where to invest time and resources to improve SolidWorks performance.


Please realize that the results that we are presenting in this document are specific to our environment, models, and tasks performed. While we are certain that you can expect similar results when making such changes, the magnitude of your performance increase will definitely be different than ours. When working with large assemblies the benefits that you realize may be more or less than ours. Overall you should see an improvement but realize that we cannot determine what other environments may hold, thus we will not guarantee the effect these changes will have in any environment other than ours.


Tests


To determine what changes make the most significant difference in hardware and modeling performance we ran our model through a custom SolidWorks API created by Bob Hanson (CATI/InFlow) that performed operations common in a typical designers day (ie. modeling, rotations, rebuilds, opens, closes, saves, etc...). We tested many specific aspects in the categories of hardware, system configuration, and modeling methodology.


Environment


To run tests of this nature and insure that the integrity of the testing was maintained we needed a system that was extremely adaptable. BOXX Technologies provided that workstation. The 3D BOXX 4920 Extreme Workstation gave us the ability to test a wide range of configurations without jumping from one workstation to another which would have made maintaining consistency in our configuration almost impossible. This ability to adapt allowed us to run tests that ranged from:



  • 1 core to 6 cores

  • 3.42GHz to 4.43GHz processor speeds

  • 2GB to 32GB of RAM

  • 5 different Nvidia graphics cards

  • 5 different hard drive types


Model


Our model was given to us this year by Racine Railroad Products and was the ideal assembly to use for performance testing. It is a combination over 10,000 components with many layers of subassemblies that gave us the flexibility to perform all of our testing. The model, as seen below, is their Safelok Applicator & Remover, A.K.A. SAR Machine. The machine
both applies or removes the Safelok clip used mostly in concrete railroad tie scenarios; although there are wood tie applications as well.


The stats for this assembly are:



  • 10559 total components

  • 9693 parts

  • 866 sub-assemblies

  • 1292 top level mates

  • 15093 bodies



031813_1749_FreeSolidWo1



031813_1749_FreeSolidWo2


In total the dataset takes up 1.92GB of disk space and has 4854 files.


Baseline or Typical Machine


For our baseline test we chose to run the API in a manner that we felt was consistent with typical environments that we see with customers and this will be referred to as our Typical Machine in all of our testing.


The core aspects (These never change)



  • SolidWorks 2013 SP0

  • WIN7 64bit OS


Hardware



  • 1 - i7 processor with 2 cores @ 3.4GHz

  • 8GB RAM

  • OS and assembly storage on the same 7200RPM hard drive


Configuration



  • SolidWorks options set to defaults

  • Files are stored locally

  • Several Add-Ins are turned on

  • Operating system visual settings are set to default


Modeling methods



  • Image quality set optimally

  • High level of detail in some components

  • Large number of top level mates

  • Assembly is fully resolved


With our environment configured as above our benchmark ran in 4:43:44. Most of the comparisons that follow in our blog articles will be compared to this Typical machine.


In the subsequent articles in this series we are going to explore each test that we did. We will put the tests in no particular order with the exception of we will be posting all of our hardware tests followed by modeling tests. We will finish with 2 optimal configurations to see what the effect can be when you combine all of the improvements together into the same environment and model set.  Occasionally we will veer off track and discuss a side topic here and there as well.


I hope you find these articles informative and helpful. Please
check back to the CATI blog as we will continue posting our
series of articles that goes further into the details of each of our tests. All
of these articles will be stored in the category of Free SolidWorks from Performance
Constraints
 and links to each with their
release date are listed below:



Thanks,


Josh
Altergott, CATI Support Manager


Adrian
Fanjoy, CATI Technical Services Director



Friday, March 15, 2013

CATI loves product designers. We have a special place in our heart for those product designers that live and work in the Midwest...these folks make up the majority of our customers, and their innovation and creativity make us proud every day.



All of us can be very proud of Elena Bodnar...I wish that this video was more current, but it's too good not to share. Enjoy:









SolidWorks World 2013 Tech Presentations available for download NOW

3-18-2013 10-30-33 AM


If you didn't attend SolidWorks World 2013, sorry you missed Harry Potter World. Well I didn't either I was sick. However, you and I did not miss out on the good stuff, except for Free Harry Potter Beer. As of March 8th, the SolidWorks World Technical Presentations are available for download and view. This is hours of SolidWorks knowledge dropped on you for the amazing price of Free-Ninety-Free.


http://www.solidworks.com/sww/proceedings/index.htm


Cheers,


Bob McGaughey, CSWE


Computer Aided Technology, Inc.



Thursday, March 14, 2013

Super Power or Buckling?

I am sure this has happened to everyone, you are working with a tool and suddenly the tool bends. You wonder if you have suddenly gained super-powers as they show in the movies. I wish it were true, but most likely the component buckled. 


Buckling refers to sudden large displacements due to axial loads. Slender
structures subject to axial loads can fail due to buckling at load levels lower
than those required to cause material failure. Buckling can occur in different
modes under the effect of different load levels. In many cases, only the lowest
buckling load is of interest.


My friend recently experienced buckling on his plant water sprayer handle. He too claimed he had the power to move the world. I fired up SolidWorks Simulation to check if we got some insights into the design. 


 



12 

2


First we ran a static test to check how the part faired. It is here we realized the load was not sufficient to cause yield. Then the thought came to check for buckling. SolidWorks Simulation calculates Buckling load factor or buckling factor of safety. The buckling factor of safety (BFS) is the factor of safety against buckling or
the ratio of the buckling loads to the applied loads. 


The set up for buckling and static test remain the same. After running a buckling study you can plot displacements. These displacements or mode shapes ilustrate the profile i.e displacement of nodes relative to one another. We can typically ignore these displacement values. What we are interested in is the critical load factor displayed on the upper left hand corner. 



3

A model can buckle in different shapes under different levels of loading. The shape model takes while buckling is the buckling mode shape. When buckling is critical design factor, calculating multiple buckling modes helps in locating the weak areas of the model. If Buckling load factor is between 0 and 1; The applied loads exceed the estimated critical loads. Buckling is expected. In this case Buckling load factor of 0.98 shows buckling would occur at the red spot.


New sprayer-handle design



4



The replacement bottle sprayer-head looked nothing similar to the old one. Well I guess someone figured this out and made design-changes accordingly. 


Super Powers not so nuch.... Simulation is the way to go.


Rajat Trehan


Product Manager : Simulation 


Computer Aided Technology Inc.


 


 


 



Joe Gibbs Racing Uses Stratasys Fortus Technology to Maximize Driver Safety

When it comes to safety, the Joe Gibbs Racing (JGR) design engineers don’t leave anything to chance. Thanks to a new SR-100 soluble support material used with Fused Deposition Modeling® (FDM) from Stratasys, they can now create complex carbon monoxide filter housings for their cars using polycarbonate (PC) material, which has a higher temperature rating than the previous material used.














“We are now very comfortable producing quality production parts using our Fortus system,” said Brian Levy, JGR design engineer. “We don’t worry about them melting or failing during a race.”


Joe Gibbs Racing is a premier NASCAR organization with three sponsored cars.Its engineers design and develop parts to enhance the performance of these cars, while maintaining the highest possible safety standards for the drivers. Using FDM to accelerate product development, they create concept models, functional prototypes, manufacturing tools and even end-use parts right in their North Carolina facility. The filter housing is the newest part.



Tuesday, March 12, 2013

How Do You Open a SolidWorks File When SolidWorks Thinks the File is Already Open?

We have had several calls with this issue:


SolidWorks crashed with a SolidWorks file open. Now, when you try and open the SolidWorks file after you restart SolidWorks, an error comes up saying SolidWorks cannot open the file. The file is already open.


Obviously, the SolidWorks file is not open. Why does SolidWorks think it is? Well, when SolidWorks opens a file, a temporary file is created by Windows in the same directory as the SolidWorks file. When the file is closed, the temporary file is automatically removed. If SolidWorks does not close properly, the temporary files are sometimes not deleted automatically. What can also make the issue more confusing is that the temporary files are hidden by Windows. 


In Windows Explorer, open the directory of the SolidWorks file. 



SolidWorks_File


As you can see, only the SolidWorks file is shown. To display the temporary files, press the Alt key to show the Tools pull down menu and pick Folder Options.



Folder_Options


In the Folder Options dialog box, on the View tab, pick Show hidden files, folder, and drives and click OK.



Show_hidden_files


You can now see the temporary file. It is the file that begins with ~$.



SolidWorks_Temporary_File



All you have to do is to delete the temporary file. Now, SolidWorks will open the file without any issues.


Neil Bucalo
Certified SolidWorks Support Technician 2013
Computer Aided Technology, Inc.



Monday, March 11, 2013

Assembly Configurations: Parent Child Options

I was asked one day…is there a way to automatically create a
new component configuration when creating an assembly configuration? The answer
is yes.



This can be accomplished by the use of the “Parent
/ Child Options” under the assembly configuration manager”. You will see these
options during the creation of a new configuration in an assembly.


 



Capture1


In this example, I have created an assembly layout of a 5 X
5 square. I have inserted a new component with a midplane extrusion to the
sketch vertices. (this will control the extrusion depth for my configurations)



Capture2


 


Now it is time to create the new assembly configuration…and
also at the same time, create new configurations of our component.


During the creation of the new assembly configuration,
select your Parent / Child Options and expand your assembly. You will have the options
to select the components that you would like to add new configurations to:


 



Capture3


Now you can make your new configuration changes.


Here I have edited my layout sketch from 5 X 5 to 10 X 5


As you see, the components have updated to the new length.


 



Capture4


 


Now, opening the part, you will see the new configuration
has been created.


 



Capture5


Of course this is a very basic example, but hopefully it can
cut down on design time for some of us.



Friday, March 8, 2013

Sketch Option: Add Dimension

Here's a quick tip for adding dimensions to your sketches. When inserting a sketch you have these options by default.



Sk1


If you go to tools, options, sketches, you will find another setting that can expand these options.



Sk2


Checking this box gives you these options for sketching:



Sk3


This option allows you to type a dimension on the fly or it will tie a dimention to the sketch entity so you don't have to do it later.



Sk4


Some of you may already have known about this, yes it was there in 2012. But you may not know that it was modified in 2013 as seen here:




Sk5


Which now gives you the ability to skip a dimension. If you do not give it a value and press enter. It will not place the dimension and allow you to keep placing lines like normal.




Sk6


John Van Engen
CATI Tech Support
CSWE



Allow Yourself to Focus on What You (Your Company) Does Best

Much of the discussion in the engineering software market
surrounds the quality of the actual software itself. What it does, its
reliability, user community, and so on is where the conversation tends to be
focused.


In the last decade or so, the power and ease of use of these
tools has increased dramatically, especially in terms of being accessible to a
wider audience. What has not changed is that these still are complex tools that
can be used for very complex jobs. Just because a user can figure out how to
set up a simulation scenario and run an analysis doesn’t mean the results are
going to be real or meaningful.


On top of that, in general engineers have become more, not
less, busy with organizations trying to maximize productivity with the teams
that are in place, versus hiring more. The end result is that expectations and
pressure have increased for the design community as a whole.


How can the potential for disruption and risk of a wasted
investment in technology be mitigated? Companies that design and/or make ‘X’ product
are typically experts in their industry or market. They will occasionally
launch and invest in new tools and technology over time to help do their jobs
better.  A  few different paths exist here- from the 100%
DIY model, to formal training and implementation by a partner. As with most DIY
approaches, very often the cost in lost opportunity, time and resources
outweighs the cost of bringing in a dedicated expert. Not that a professional
is low-cost, but in many cases the true cost becomes less than trying to
implement a tool in-house without help.


As such, the team here at CATI has spent considerable
efforts putting together structured implementations for every key solution
offered. The approach is one of Good, Better, Best…with corresponding levels of
consulting and deliverables. So, whether a new project is SolidWorks CAD,
Simulation, Technical Publications, or PDM, the right level of service is
available.


If you truly want to turbocharge return on investment in a
new technology, please make sure to look at your implementation options in
detail, from any partner, and consider the impact this can have on a truly
successful investment.


-Rich Werneth
Computer Aided Technology, Inc.



Great news from mfrtech.com today: SMB Manufacturers project to grow significantly in 2013. Here on some highlights:



- Sixty-eight percent of respondents expect revenues to increase in 2013

- Eighty-seven percent of companies expect capital expenditures to grow or remain constant in 2013, with 39 percent planning to spend more than 2012 levels

- Forty-three percent of companies plan to hire more employees in 2013 and 52 percent plan to maintain current employment levels

- This is higher than the 39 percent that indicated they would be hiring in 2H2012

- The cost of raw materials is a concern and is among top cost pressures for 90 percent of manufacturers



This is great news for CATI customers, but also raises some interesting issues:



For starters, how can manufacturers grow and maintain the level of communication required to design and build high quality products? Is it a matter of re-evaluating processes related to product development and implementing mechanisms to increase visibility of project status, ECO/ECN's, and released documentation? Is it a challenge to train new shop floor personnel, providing rich content to train them on manufacturing and assembly procedures? Is it a matter of automation, creating routines to simplify repeatable design tasks?



Furthermore, consider the subject of raw material costs: are companies doing everything they can to optimize designs in order to shave weight and material out of their products? Are they running studies that consider the use of alternative, less expensive materials that may serve their needs? Can 3D Printing allow companies to prototype less or reduce the amount of metal they use for tooling (jigs, fixtures, etc)?



Finally, is it time to implement best practices rather than let legacy practices seep in to the next generation of employees?



It is an exciting time to be in our field. Jobs are coming back, and companies in the Midwest are thriving.



CATI specializes in assisting companies with many of the issues above...please reach out to us if you want to discuss further.



Here is a link to the rest of the article: http://www.mfrtech.com/articles/45713.html



Thursday, March 7, 2013

Time varying load: Can SolidWorks Simulation handle this

There are many occasions when we are asked, "Can SolidWorks Simulation handle my engineering issues?"


We ran into this last week, we were given deformation in the component and had to figure out load required to produce the deformation. What was interesting the part would be at the respective positions with respect to time. My response was lets not just simulate this, but tell you how much force is required to produce this deformation too. Well now that we had his interest piqued, he wanted to see this happen. 



1


All we knew was the position of the keys at different time.  For nonlinear studies, you can define time-dependent remote loads. Our reason for choosing Non-Linear analysis, In some cases, the linear solution can produce erroneous results because the
assumptions upon which it is based are violated. Nonlinear analysis can be used
to solve problems with nonlinearity caused by material behavior, large
displacements, and contact conditions. 


In addition, it was the easiest way to control deformation (our input and only known parameter). 



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We fixed (green) the key slots, in our application they are bolted to a plate, but for this analysis it was ok to assume the bolts offered little or no play. We looked at how the material behaved as it was deforming. In addition we could tell how much force is required to produce this deformation. This helped the customer further design components interacting with this spring.



5


With this plot on screen, showing the load varying with time (and in turn deformation) we knew everything we need to know about this component. With his engineering issue resolved, he went looking for another challenge to throw at us.


Rajat Trehan


Product Manager - Simulation 


Computer Aided Technology Inc.