Wednesday, September 28, 2011

Finding the Center of Gravity in SolidWorks

As many of us know the center of gravity can be found easily in SolidWorks by going to Tools, Mass Properties. It shows a lovely pinkish purple triad in the place of the center of gravity. But shock when closing mass properties it goes away. But it's something that from time to time we need to stay visible.


Mass1


I have found a macro that does locates a 3D Sketch point on the center but it is a one shot deal, move the mass around and the point is useless. But, there is another way.


There are SolidWorks variables in the equations pull down to use for center of gravity x,y,z. We just need to tie those to the point.

I have found a way to do this:
Use tools, equations to build three variables, type X=
then go to the bottom lower right hand corner and expand the drop down.
pick "SW-CenterofMassX" resulting equation should read X="SW-CenterofMassX"
Click ok, Repeat for y and z


Mass2


insert a 3D sketch
create a point in the sketch
make sure the point is not on either the x y or z plane from the origin
dimension to the sketch point, use the tab key to convert the dimension from a point to point direct dimension to either an x, y, or z orthogonal dimension
right click dimension and use "Link Value" to attach it to the appropriate variable.

Notes on this use:
Make sure the model is mated so that there can't be any negative values for x,y,z positions of the center or mass. The mass will update a negative value but the SolidWorks dimension tool will convert it to a positive value, so it may end up with an improper location if the part/assembly is not in the positive half of the planes. For parts that you don't want to move off of the origin (for good reason), place the part into a new assembly file and place it in the positive area of x,y, and z.


Happy Modeling,
John Van Engen
CATI Tech Support



CATI Design Innovation Summit Sponsor Highlight - Objet Geometries

Objet-logo-design-innovation-summit Objet’s family of 3-Dimensional Printing Systems brings high-resolution, fine-detailed models into the hands of designers or engineers and fits in any office environment. Objet’s patented PolyJetTM and PolyJet matrix technology provides a complete 3D printing solution for virtually any rapid prototyping application.


Join us at the Design Innovation Summit for a chance to learn more about 3D printing and see parts being printed live on the Objet30 Desktop 3D Printer.


Be sure to try your luck at the Model Mania Contest at the Design Innovation Summit for a chance to win a trip to SolidWorks World 2012 in San Diego, CA.  The top winner from the 4 Design Innovation Summit Events will win a prize package including: Airfare, Hotel Accomadations, and Conference Admission. Trip Sponsored by Objet.


>>Click here for more information about the CATI Design Innovation Summit


 


We hope to see you there!


 


 Jim TeDesco
CATI Marketing



Tuesday, September 27, 2011

I different twist on assembly patterns

Working with a customer this morning I came up with a nice redneck workaround. This is what the customer as for.



  •  An assembly comprised of a series of shims stacked up on top of each other.

  • Number of shims may vary

  • The thickness of the shim stays constant ( but it doesn't matter the process works either way.

  • Few mates as possible.

  • Hang UP! The stack up turns 1 degree each shim that stacks up. Linear Component pattern won't work.


Shot one 


Here is my Solution. Leverage a Feature Driven Pattern.


Start with a shaft with a hole in it.


Shot three 
Add Helix to part controlling the pitch. You can calculate the pitch by multipling the material thickness by 360, seeing that each part moves 1 degree instance.


Shot four 
Now use the Helix to create a Curve Driven Pattern.


Shot seven 
Shot six 
Now insert that part in the assembly with one shim and perform a Feature Driven Pattern. The Feature Drive Pattern will update based on the patterning part. So you only have to change the curve driven pattern in the part to update the pattern in the assembly of the shim.


Shot nine 
Shot ten 
Also another hint so your pattern part does not show in your BOM. Right mouse button click on the pattern part and open component properties. Check the option for Exclude from BOM.


Enjoy,


Bob McGaughey, CSWE


CATI



CATI Design Innovation Summit Sponsor Highlight - HP

Hp-logo-design-innovation-summit
A representative from HP will be on hand at the Design Innovation Summit to discuss your hardware needs.  With HP and SolidWorks you can be confident that you’ve picked a winning combination:



  • HP and SolidWorks Relationship

  • Optimized Hardware

  • Certified Applications

  • HP Innovations

  • Complete Range of HP Solutions


In fact, SolidWorks uses HP Workstations to develop their software on.


>>Click here to learn more about HP


Why HP for SolidWorks Users


>>Register for the Design Innovation Summit.


 


Jim TeDesco
CATI Marketing



Monday, September 26, 2011

CATI Design Innovation Summit Sponsor Highlight - Zuken

E3-wireworks
Join us at the Design Innovation Summit to learn more about Zuken and E3.WireWorks.


Zuken works globally with leading companies to optimize their electrical and electronic engineering design and related manufacturing processes through the provision of leading edge software and consulting services. Zuken has partnered with SolidWorks to provide the unique E3.WireWorks solution.


E³.WireWorks  is Zuken’s Windows-based, modular, scalable and easy-to-learn system for engineering design of wiring, harnesses, cable assemblies, control panels, hydraulics and pneumatics.


Wireworks-multi-screenshot Wireworks-multi-screenshot2


 


>>Register for the Design Innovation Summit!


 


Jim TeDesco
CATI Marketing



Friday, September 23, 2011

Troubleshooting: Error/Crash on Assembly Load


1 Occasionally we run into a file that gives us trouble when loading. This is usually due to a corruption in a referenced item of the assembly. One nice way of trying to find the problem component is to open the assembly with the Advanced option, then picking “New configuration showing assembly structure only." Type in a temporary configuration name and your trouble assembly will open with all items in the Feature Manager Tree suppressed. Now you can unsuppress items until you find the problem component. On the next load you can choose to delete the problem part from the assembly completely.



2 3


 



Thursday, September 22, 2011

3DVIA Composer Running on a Mac!

3DVIA Composer is a terrific solution for an often overlooked area of innovation in product development companies--technical documentation and publication. This includes shopfloor assembly instructions, customer manuals, maintenance instructions and marketing content.IMG00190-20110922-1530
In many cases, technical publishing teams are running Apple Mac hardware. Just set up Composer on my 2 year old MacBook Pro ( 4GB RAM, OS 10.6.8, Intel Core 2 Duo, Nvidia GeForce 9400M video,250GB HD). I am running Windows 7 with VMWare 4. Turned on the 3D Acceleration in VMWare as well and got good results. I have included a short video below, enjoy:


  


Rich Werneth


CATI


 



Wednesday, September 21, 2011

DraftSight General Manager Aaron Kelly Presenting at the Design Innovation Summit

We are honored to have Aaron Kelly from DS SolidWorks Corp presenting at the Design Innovation Summit.  Aaron's presentation is designed to get you familiar with the 2D CAD solution from DS SolidWorks Corp. 


For those of you that don't know:



Aaron is responsible for managing the business and setting the strategy for the DraftSight business unit.  Aaron joined the company in 1996 as a technical support engineer for Dassault Systèmes SolidWorks Corp. and then held several positions within the marketing department including Director of Product Management, where he lead the messaging, marketing, and future direction of the entire SolidWorks product lines.  Prior to Dassault Systèmes SolidWorks Corp., Aaron was a designer with United Plastic Fabricating, Inc. in Andover, Mass.  Aaron holds a bachelor’s degree in Mechanical Engineering from the University of Massachusetts at Lowell.


>>Click here to learn more about the CATI Design Innovation Summit


 


Jim TeDesco


CATI Marketing



SolidWorks 2012 Last Release to Support Windows XP

With the upcoming release of SolidWorks 2012 another one of the questions that we get a lot is how long will SolidWorks continue to support the Windows XP operating system.


Last week we did see the official word go out that SolidWorks 2012 software (including CAD, Simulation, Sustainability, and Enterprise PDM) will be the last release that supports Windows XP.  The reason for this to follow up to Microsoft’s retirement of the Windows® XP operating system in April of 2009. So when SolidWorks 2013 is release this time next year it will not install on a system that is running Windows XP.


If you would like any additional information you can always refer to the System Requirements page on the SolidWorks website.


http://www.solidworks.com/sw/support/SystemRequirements.html


Screen Shot Top 
Screen Shot Bottom 


Josh Altergott


CATI Support Team Leader



Monday, September 19, 2011

SolidWorks 2012 Subscription Cutoff Date

Two of the big questions we get every year about this time on the support line are:



  1. My subscription/maintenance expires on XX date will I still receive the new release of SolidWorks that is coming out soon?

  2. I have downloaded Pre-Release 1 and when I try to install it I get a message that says I am not entitled to this version, WHY?


To answer the questions we first need to establish what the cutoff date is that SolidWorks has set for the new release of SolidWorks 2012. For the upcoming SolidWorks 2012 release SolidWorks has set the date as October 31, 2011. They chose this date because it is the first end of the month that is closest to the release of SolidWorks 2012.


Now that we know the cutoff date is 10/31/2011 we can answer the two questions above. So for Question1 if your subscription or maintenance contract expires before 10/31/11 you will not be receiving the newest release of SolidWorks. For Question2 this is a little tricky and that is because Pre-Release 1 is currently available for download but if your maintenance contract expires on 9/30/2011 you will not be able to install and activate 2012 until your company renews its subscription/maintenance contract with your VAR. The reason for this is with all SolidWorks products being activation based, the version of SolidWorks you are allowed to install and activate is set automatically based upon your contract expiration date.


If you run into either of the issues described above I suggest that you or your CAD Admin or purchasing agent for your company get in contact with your local VAR to work with them on renewing your contract for SolidWorks subscription/maintenance.


If you are looking for more information on SolidWorks 2012 or to see a preview of SolidWorks 2012 you can register for any of the events in your area. CATI will be hosting several Design Summits throughout the Midwest (IL, WI, IN, MO, KS) select the link below to register for any of these events.


http://www.cati.com/events/design-innovation-summit/cati-design-innovation-summit.php


Josh Altergott


CATI Support Team Leader



Friday, September 16, 2011

Star Wars On Blu-Ray

 
In honor of today's release of Star Wars on Blu-Ray, I thought it only appropriate to share with you these SolidWorks designs from CATI's own Bob McGaughey. Bob designed both Boba Fett's and Darth Vader's helmets and decals. The original files for the mini-figures came from 3D Content Central. 


ON Blue Ray


Click the links below to Download the files.


Darth Vader
Boba Fett
Tie Fighter
R2D2


Jim TeDesco
Marketing
Computer Aided Technology, Inc.



Fishing and Fatigue


1 
 
 Fishing is all about enjoying nature. The calm serene water, calling you to sit back, relax, sun bathe while you catch dinner.  Every summer weekend, Rod takes a break from rigors of work and impress on his family his fishing skills.


2 


This seat has experienced many joyous moments, passed on wisdom, and helped create some amazing memories. The seat is mounted to the floor using a pedestal and base.  On a recent trip, Rod was enjoying his beer and suddenly the base broke.


 5 
8 
The curious engineer launched into an investigation. After some deliberation, he realized the root cause. While waiting for his bait to hook on, Rod rocks the chair. While this may not be as damaging once or twice, over time it will take toll on the base. This looked like a perfect job for SolidWorks.


It did not take long to create a 3D model. A close look at the supplier’s website gave me all necessary dimensions. Since SolidWorks has an analysis tool integrated to its environment. The next step was streamlined.  Few simple measurements on the boat e,g chair height, distance between base and foot rest platform and most importantly ….Rod’s weight; helped generate conditions.


 


 


 3
4 


 
6 


A simple analysis shows, rocking once does not generate a significant load. A factor of safety of 1.4 indicates the base is very safe and Rod can continue to enjoy his beer while sharing life experiences.


So what happened? Well over time, and in this case many years; base underwent fatigue. Fatigue is the progressive and localized structural damage that occurs when a material is subjected to cyclic loading. The repetitive habit of rocking, caused a localized damage at the notch. Each cycle of load fluctuation weakens the object to some extent. After a number of cycles, the object becomes so weak that it fails.


Failure due to fatigue occurs in three stages:



  • Stage 1. One or more cracks develop in the material. Cracks can develop anywhere in the material but usually occur on the boundary faces due to higher stress fluctuations. Cracks can occur due to many reasons. Imperfections in the microscopic structure of the materials and surface scratches caused by tooling or handling are some of them.

  • Stage 2. Some or all the cracks grow as a result of continued loading.

  • Stage 3. The ability of the design to withstand the applied loads continue to deteriorate until failure occurs.


 


 7 

 The output of Fatigue tests gives Damage percentages. The percentage cumulative damage factor or the percentage life consumed due to applied load. Rod had to rock the chair 350000 times to make the base fail.


Rod has since replaced the base and continues enjoy his passion. As any engineering investigation, my recommendations were simple….stop rocking the chair. A simple reverse calculation showed a lighter person (~ 195 lbs) would be able to rock 1 million times before breaking the base. ….Training shoes anyone??


Rajat Trehan


Product Manager - Design Validation


Computer Aided Technology Inc.



Just Announced: Fielder Hiss to Present at the CATI Design Innovation Summit

CATI is proud to announce the addition of Fielder Hiss to our list of presenters at the Design Innovation Summit Events to be held in October.


For those of you that don't know:


Fielder-hiss


Fielder Hiss is the Vice President, Product Management at DS SolidWorks.  Fielder is responsible for providing direction in the development of the company’s software. He began his career at DS SolidWorks as a technical support engineer providing support to customers, resellers and solution partners. He has spoken at Moldmaking Southeast, Total Design Solutions West, SolidWorks World and the New England SolidWorks Users Group.

>> Click here to learn more about the Design Innovation Summit


We hope to see you there!


 


Jim TeDesco
Marketing
Computer Aided Technology, Inc.



Thursday, September 15, 2011

Halo 3 Commercial Featuring Objet 3D Printed Models

Check out the latest commercial for the video game Halo 3.  The team at Legacy Effects produced all the action figures seen in this commercial on an Objet 3D printer. Check out the Objet Blog for more information on how Legacy Effects is using Objet 3D Printers.




Cosmetic Threads in a SolidWorks Drawing

Having threads in a part vastly increases the part size and hence increases the rebuild time considerably, lagging performance consequently.  For this reason, it is much more advisable to use cosmetic threads in the place of actual threading.  Cosmetic threads have the appearance of the actual thread and contain all the information needed to produce that thread.  Threaded or not, parts mate and act the same exact way in SolidWorks so putting on a cosmetic thread gives you the best of both worlds; low rebuild time of a non-threaded part and the information contained in the threaded part.  Cosmetic threads do not however automatically appear in a drawing.  No need to worry, there is a way to show them in the drawing, without having to use the actual  threaded part.


                To do this, you first have to make sure all the annotations are turned on under View >> All Anotations.  Then right click on the annotations and display all annotations.  Then open up the details and make sure Cosmetic Threads and Shaded cosmetic threads are checked. Capture


Simple as that, you can get your cosmetic threads to appear on you drawing and avoid using the threaded part unless you absolutely have to.  You now have a much smaller file size with all the information you need contained.


BA



Thursday, September 8, 2011

Knurling: To model or not to model

Modeling knurling is like modeling the threads on a screw or bolt. It isn’t entirely necessary and it will increase the file size and bog down part rebuild. Granted if you are going to export the model to be used for rapid prototyping with a Objet printer then yes you will want to model the knurling or threads but in a normal manufacturing case all you have to do is call out the knurling.


So what do you do if your boss; a non engineer; wants to see the part with knurling. Well the answer is use a knurling appearance.


Below is an example of a part with modeled knurling and a part with a knurling appearance.


Knurling 
This is the part with knurling model its file size is 2.42MB


  


 


Knurlingapperance 
This is the same part only with knurling as an apperance. The file size of this part is 279KB


Although the true knurling is more visually pleasing the file size is almost ten times the size. So next time you need to put knurling in your model, do your computer a favor and make it an apperance.


 


Nicholas Jansen CSWP


Technical Analyst


Computer Aided Technology



Wednesday, September 7, 2011

SolidWorks 2012 Launches With the Release of This Year's Features

The 20th release of SolidWorks is here. New functionality will make your designs go more smoothly with less work and powerful new tools give you insight on how design changes impact profitability. Now, you can focus on the aspects of design that drives your business.


>>Visit the SolidWorks 2012 Launch Site


This year's release contains over 200 enhancements, most of which are recommendations from SolidWorks users.


See "What's New" in Solidworks 2012 Live at one of the CATI Design Innovation Summit Events.
>>Click here for more information


Solidworks-2012


Jim TeDesco
Marketing
Computer Aided Technology, Inc.



Thursday, September 1, 2011

SolidWorks and NVIDIA Quadro Bundle Promotion

During the month of September, buy any SolidWorks® software product and an NVIDIA® Quadro® professional graphics solution and receive up to $750 back through mail-in rebate*.


This exclusive bundle ends September 30th, so act now to start experiencing your professional 3D design solution with SolidWorks software and NVIDIA Quadro graphics.


>Click here to learn more


NVIDIA_SW_Sales_400x300


>Click here to learn more